Metal stamping involves a range of metalworking techniques, including blanking, punching, bending, drawing, forming, flanging, and finishing.
Electroplating can be applied to various metals, including zinc, cadmium, copper, chromium, tin, nickel, gold, and silver.
Absolutely. Producing and designing precision stamped parts requires careful planning, including surface treatments. These processes significantly extend the service life of the metal parts, making them even more suitable for a wide range of industries. We offer customized surface finishing options based on your requirements, including electroplating (zinc, nickel, chrome, copper-nickel alloys), electrophoresis, painting, hot-dip galvanizing, powder coating, sandblasting, and polishing.
Yes. We have a team of skilled young designers and experienced technicians who work together to meet the diverse needs of our clients. We offer one-stop support for product design and optimization.
We understand confidentiality is a top concern for our clients. We are happy to sign a Non-Disclosure Agreement (NDA) to strictly protect your company’s proprietary information and trade secrets.
We strive to resolve any potential quality issues before the products leave our factory – thorough quality inspection is a mandatory step in our production process and part of our commitment to you. However, if any issue arises after delivery, we will respond promptly, communicate closely with you, and work to improve and resolve it.
We offer a full range of precision metal stamping services, including deep drawing, punching, forming, and bending. By combining turret presses, press brakes, and hard tooling, we deliver cost-effective, customized stamping, tooling, and manufacturing solutions to meet production needs from small to large volumes.
We work with a wide variety of materials for stamped parts, including carbon steel, stainless steel, aluminum, brass, bronze, and other materials as specified by customer requirements.
Our facility is equipped with advanced machinery and operated by a team of highly skilled professionals, ensuring outstanding stamping precision. Depending on part requirements, we employ both progressive die stamping and short-run stamping methods to achieve high accuracy and repeatability.
For custom metal stamped parts, the two main cost drivers are material selection and part tolerances. Common and readily available materials are generally more economical than specialty metals or alloys. To reduce material costs, we recommend considering alternative materials with similar performance characteristics.
Each batch of delivered parts comes with full traceability and quality documentation. During the approval phase, parts may undergo tensile testing, impact testing, and sampling inspections as needed to ensure compliance with quality standards.
Progressive die stamping offers lower per-unit costs, higher precision, and better dimensional repeatability. However, it requires a higher initial investment in tooling and is not suitable for all part geometries. In contrast, short-run stamping requires a lower tooling investment and can accommodate a broader range of geometries, but typically results in higher unit costs and lower accuracy and repeatability.
When selecting materials for deep drawing, stainless steel is a common choice. It generally comes in two types: ferritic and austenitic. The appropriate type depends on the specific application and performance requirements – material selection should be determined based on the actual conditions and intended use.
Yes, in cylindrical deep drawn parts, wall thickness inevitably decreases after the drawing process, which in turn reduces the part’s load-bearing capacity. As for compressive strength, while it may not always be a primary focus, it can be relevant depending on the application, especially in cases where structural integrity under load is critical.
Precision is essential in deep drawing because it ensures that the final product meets exact specifications, which is crucial for functionality, durability, and safety. High accuracy also helps minimize material waste and reduces overall production costs.
Punch speed has a significant impact on the quality of stamped components. Higher speeds can increase production efficiency by reducing cycle times, but they also generate more friction and heat, which may lead to work hardening or surface defects. The optimal punch speed must be determined through testing to strike a balance between productivity and part quality.
Low-carbon steel offers excellent formability, making it ideal for deep drawing processes. Stainless steel is corrosion-resistant and suitable for applications in the food and medical industries. Aluminum alloys are lightweight and commonly used in automotive and electronic housings.
Yes, deep drawn components can be further processed through punching, flanging, welding, electroplating, painting, and more. It's important to follow proper sequencing to avoid deformation during secondary operations.
We specialize in the production of deep drawn components in various shapes, including cylindrical, stepped, box-shaped, spherical, conical, and other complex thin-walled geometries. These are widely used in industries such as automotive, agricultural machinery, electrical appliances, instrumentation, electronics, and aerospace.
Deep drawing is extensively used in aerospace manufacturing to produce structural components such as aircraft skins, fairings, and frame elements, ensuring strength, aerodynamic performance, and material efficiency.
In the home appliance sector, deep drawing is applied to the production of refrigerator door frames, washing machine drums, microwave oven cavities, and outer casings—offering durability and precision in high-volume production.
In construction, deep drawing technology is employed to manufacture steel structural parts, metal curtain wall panels, and door and window profiles, contributing to architectural strength, aesthetics, and functional integrity.
Our advanced equipment supports a full range of operations, including blanking/shearing, punching, bending, deep drawing, forming, welding, surface treatment, and final assembly.
We offer TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and gas welding services, capable of welding low-carbon steel, zinc alloys, galvanized steel, stainless steel, brass, and aluminum.
The cost depends on several variables: material type and quantity, required tolerances, design complexity, fabrication techniques, surface finish specifications, and total production volume.
We provide a wide range of finishing services to enhance durability and appearance, including powder coating, screen printing, electroplating, and more.
Lead time varies based on material type, order volume, finishing requirements, and other processing needs. In most cases, it takes about one week.
Yes, we do! Sheet metal parts are typically formed by manual or die stamping to achieve desired shapes and dimensions. These parts can then be further processed through welding or minor machining to create more complex assemblies.
We provide comprehensive sheet metal solutions that integrate product design, engineering, rapid prototyping, and full-scale production. Leveraging advanced technologies, we serve a wide range of industries including aerospace, defense, automotive, energy, medical, dental, and more.
Laser cutting uses a high-powered laser beam to precisely cut metal sheets. Compared to traditional methods, it offers superior precision, the ability to create complex geometries, and minimal material waste.
Bending is a critical process in sheet metal fabrication. The inside bend radius should be at least equal to the material thickness, and all bend angles should be held within a tolerance of ±1 degree to ensure accuracy.
Our project managers carefully review customer drawings and specifications to ensure all requirements are met. Controlled procedures, routing documents, and inspection plans are used to translate customer expectations into clear manufacturing instructions. Each production step follows defined processes and inspection protocols to guarantee strict compliance with quality standards and client expectations.
We offer a range of advanced welding techniques, including MIG (Metal Inert Gas) welding, TIG (Tungsten Inert Gas) welding, spot welding, and plasma arc welding.
Yes, we are fully equipped with laser cutting, CNC bending, stamping, surface treatment (including powder coating and electroplating), and more. Simply provide your drawings – we handle the entire process from start to finish.
Yes, definitely! A common example is using TIG welding for the root pass and MIG/MAG welding for the fill passes, combining precision with efficiency.
Yes, but it’s important to remove as much rust as possible before welding. Rust weakens the metal, introduces impurities, and can compromise the strength and quality of the final weld.
Yes, but the welding method and parameters must be tailored to suit both types. Generally, the steel with the lower weldability determines the process settings required.
Our welded components are widely used across various industries, including automotive manufacturing, precision tooling, shipbuilding, rail transit, aerospace, and heavy machinery production.
Yes, we provide one-stop services covering the entire process, from laser cutting, punching, bending, and welding to surface treatments such as powder coating and electroplating, as well as final packaging.
Welding over an existing weld is common and often necessary, especially in multi-pass welding or when reinforcing existing joints. However, it is important to consider the welding procedure and potential challenges, such as differences in heat input and material composition.
Materials like mild steel, low-carbon steel, and manganese steel are generally tolerant to heat input and can typically withstand at least two or more repair welds. For low-alloy steels, the feasibility of re-welding depends on their heat treatment condition at the time of supply.
The process begins with receiving the customer’s drawings and machining requirements. Before production starts, we select the most suitable CNC machine and develop multiple efficient, cost-effective machining plans.
Precision machining covers a range of processes including turning, milling, boring, planing, and grinding. We choose the appropriate method based on the specific requirements and geometry of the metal parts to be produced.
Machining is a general term for precision machining, referring to the controlled removal of material using mechanical tools. It involves using machine tools to refine raw materials into high-precision components.
Precision machining is used to produce parts for industrial equipment such as wind turbines and power generation systems. It is also essential in manufacturing medical devices (e.g., surgical instruments), consumer electronics like smartphones and laptops, and automotive components.
CNC machining relies on accurate programming and rigid machine structures to ensure dimensional precision. Advanced sensors and real-time monitoring systems help prevent deviations during production.
We are capable of machining a wide range of metal and select non-metal parts, including but not limited to components made from aluminum alloys, stainless steel, carbon steel, copper, and certain plastics. We support CNC precision machining processes such as turning, milling, drilling, tapping, and wire cutting.
Yes, certainly! We provide custom machining services based on drawings, samples, or specific design requirements. Simply provide us with your CAD drawings.
We utilize high-quality CNC machines and implement rigorous quality control processes, including in-process inspections, statistical process control, and automated measurement systems, to ensure every part meets required specifications.
The key difference lies in control: CNC machining is computer-controlled, which greatly enhances precision and ensures consistent accuracy, whereas conventional machining relies more on manual operation.